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Lab Facilities & Physical Assets

DESIGN, ANALYSIS & ADVANCED MANUFACTURING(CAD/CAM/CAE/RE/RP)

2.1 Software

  • CATIA V 5 R17
  • Solid Edge V 17 (Modules: Part Modelling, Assembly Modelling, Sheet Metal and Draughting)
  • UG CAM Ver. NX - 1 No. (Modules: CAM)
  • ImageWare V11 --- 1 No. (Modules: Point Processing, Surface to Cloud Analysis, Surface Preparation and Surface Generation)
  • Geomagic Studio V 13.0 - 1 No. (Modules: Geo Capture)
  • Mimics V 13.11 --- 1 Nos (Modules: Full Version)
  • Auto Cast V 7.0 - 1 Nos. (Modules: Full Version)
  • Ansys Multi Physics V 11
  • LS Dyna
  • AutoCAD V 2007
  • PROE Wildfire 2003

2.2 Computer Aided Engineering

  • CNC turning system
  • CNC Vertical machining Centres (03)
  • CNC wire-cut
  • EDM
  • Plano - Miller
  • Shadowgraph

2.3 3D Digitizing & CMM

  • CMM
  • FARO Platinum(6 ft Robotic Arm)
  • FARO Laser Line Probe ( Scanner)
  • FARO Xi Laser Tracker
  • Workstation 12nos.

2.4 Rapid Prototyping

  • Rapid Prototyping Machine Vantage 1 (FDM)

2.5 Micromanufacturing

  • Ink Jet Printing Apparatus
  • Nano Particle Size Analyzer

INSTRUMENTATION, ELECTRONICS & CONTROL

  • Motor Design Software : SPEED , MOTOR SOLVE
  • Analysis ANSYS (ELECTROMAGETIC)
  • Advanced Motor Testing facility
  • Drives and Drive integration Systems
  • Powerpack system upgradation
  • Power Electronics Lab
  • Sensors and Data Acquisition systems
  • Temperature Calibration Lab & Thermal Analysis
  • Lab view, SCADA programming

ADVANCED MATERIALS & PROCESSES

1.1 Melting & Solidification Processing

  • 1000 kg (Cu/Fe) vacuum induction furnace for scale up
  • 5/10 kg air/inert gas melting induction furnace
  • 5/10 kg air/inert gas melting resistance furnace
  • Laboratory scale inert gas/vacuum (2 kg) melting system
  • 500 kg vacuum con cast System
  • 600 kg (Al) air/inert gas melting system with electro-magnetic stirring
  • Laboratory scale vertical con-cast (25 kg) system
  • Near rapid solidification set-up: Planner Flow Caster
  • Centrifugal castings Apparatus
  • Investment Casting facilities

1.2 Powder & Ceramic Materials Processing

  • Press( 50 ton, 250 tons)
  • Tablet making press (10 tons to 25 tons)
  • Ball mills (200 kg)
  • High energy planetary mills
  • Blenders & mixers
  • Granulator
  • Sieve system
  • Vacuum drier
  • Spray pyrolysis
  • Slip casting facilities
  • High Vac (1E-06) sintering & Heat treatment furnace systems (1500 C)
  • Hydrogen sintering & heat treatment systems(100mm x 250mm x 300mm;1700 C)
  • H2 continuous pusher furnace for sintering
  • Air sintering systems (1600 C)
  • Plasma sintering systems (> 2000C)
  • Microwave sintering systems (1600 to 2000 C)

1.3 Chemical Processing

  • Chemical leaching / digestion system
  • Solvent extraction unit
  • Calcination system
  • Precipitation reactor
  • Vacuum filtration & centrifuge filter
  • Reaction synthesis, and plasma synthesis reactor
  • Microwave digestor and microwave synthesis
  • Multi process pilot plant for moly silicide
  • HF handling units

1.4 Electrochemical Processing

  • Coating Units (lab scale and pilot plant)
  • Electrolyis & Electrowinning (for Cu & Ag recovery from alloy scrap)
  • Electro-refining (Cu, Al)
  • Electrochemical leaching (oxy chloride in situ production and moly leaching)
  • Electro-reduction (Ti, Nb, Cr powder)
  • Electroforming

1.5 Deformation Processing

  • Lab Scale 2High Hot and cold rolling mills, 4Hi cold (foil rolling)
  • Wire drawing apparatus (16mm to 4mm, 4mm to 0.25mm)
  • Super fine wire drawing (down to 50 SWG (25 micron))
  • Flow forming

1.6 Advanced Joining Processes

  • Vacuum Brazing (Cu, Ag, Au, Ni based filler materials) furnace systems
  • EBW (under procurement)
  • Microwave joining of ceramics
  • Friction Stir welding
  • Explosive Joining (under outsourcing contract with local vendor)

1.7 Surface Engineering

  • 3M & 9M Air Plasma Systems
  • Oxy-Fuel spray guns
  • Diffusion Conversion coating systems
  • Surface preparation eqpts
  • Coating Characterization equipments
  • Electrochemical and chemical conversion coatings (under 1.3 & 1.4)

1.8 Nano, Thin Films & sensors

  • CVD systems
  • Reactive Ion Etching Systems
  • Sensor development

1.9 Biomaterials & Tissue Engineering

  • CO2 incubator
  • Laminar Air Flow Chamber
  • Cooling centrifuge and clinical centrifuge
  • CCR Thermocycler
  • UV trans illuminator
  • Gel Electrophorosis equipment
  • Olympus Biological Microscope

1.10 Materials Testing & Characterization

  • Metallography
    • Sample Preparation Apparatus
    • Polishing and electrochemical polishing; Sample coating for SEM
    • Image Analysis : Optical & SEM
  • Mechanical Properties
    • 25 ton UTM, microhardness
    • High Temp Tensile testing
  • Physical Properties
    • Conductivity meters
    • Ultrasonic testing apparatus
    • Particle size analysis
    • Magnetic separator
    • Density measurements
  • Chemical characterization
    • ICP (dual view and simultaneous ppb level detection)
    • AAS
    • UV
    • XRD & XRF
    • Leco O N H analyzer
    • Hydride generator
    • Microwave digestor
    • Coloumb metric titrator
    • Water distillation units and Millipore water purification systems
    • Wet chemical analysis lab

COMPUTER SCIENCE & APPLICATIONS RESOURCES

Domain controller

  • Windows 2012 Server (Datacenter Edition)

Mailing System

  • MS Exchange Server 2013

Data Base

  • Oracle 8.0 Oracle 9.0, My SQL

Internet

  • 4 MBPS MLNN

Operating System (Server)

  • Windows 2012 Datacenter Edn.
  • Windows 2003 Std.
  • Windows NT4.0
  • Novel Netware 4.0
  • Red Hat Linux

Operating System (Desktop)

  • Windows 8, Windows 7, Windows Vista, Windows XP
  • Windows 2000 (Prof), Windows 95 /98 / NT4.0 (WS)
  • Win XP Tablet PC Edition.

Software Tools

  • MS Visual Studio .NET
  • Corel Web Graphic Suite
  • JAVA
  • Crystal reports

Application Software

  • MS Office 2007
  • MS Office XP
  • Corel Office Suite
  • Corel Design Suite
  • Corel WEB Suite
  • Adobe Acrobat 9.0(Professional)